NPI / Manufacturing Engineer – Industrialization & DFM (all genders)

**About Us

**

STARK is a new kind of defence technology company revolutionising the way autonomous systems are deployed across multiple domains. We design, develop, and manufacture high-performance unmanned systems that are software-defined, mass-scalable, and cost-effective - providing operators with a decisive edge in contested environments.

We are focused on delivering deployable, high-performance systems - not future promises. In a time of rising threats, STARK is bolstering the technological edge of NATO Allies and their Partners to deter aggression and defend Europe, today.

Your Mission

As the Manufacturing Engineer, you will act as the vital bridge between R&D and mass production. Your primary focus is on Industrialization, Design for Manufacturing (DFM), and Risk Mitigation (FMEA). You will embed yourself with the R&D team early in the design phase to ensure that next-generation products are optimized for high-yield, cost-effective, and scalable manufacturing.

Responsibilities

• DFM/DFA Integration: Collaborate closely with R&D during early design cycles. Conduct rigorous Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews to simplify designs and prepare them for automated production.

• FMEA Leadership: Lead and document Process Failure Mode and Effects Analysis (PFMEA) workshops to proactively identify manufacturing risks and implement effective mitigation strategies.

• Industrialization: Own the manufacturing ramp-up during. Track and manage the transition from prototype builds to pilot runs and eventual mass production.

• Quality & Validation: Define early-stage quality criteria, design assembly fixtures, and collaborate with quality teams to validate that production processes meet product specifications.

• General ME Support: Provide technical feedback to R&D regarding manufacturing capabilities, tolerance stack-ups, and material selection impact on production.

Required Skills

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field.

• Proven track record in NPI/Industrialization environments, successfully transitioning products from engineering labs to the factory floor.

• High proficiency in running PFMEAs and applying DFM/DFA principles. Strong 3D CAD skills (SolidWorks, Creo, etc.) are essential.